Power analyser showing corrected grid values

Proven results across sectors

The same assess–correct–confirm approach, applied across different industries and load types — each outcome verified on independent instruments.

SVG + AHF

PFC and harmonic correction for textile manufacturing

Textiles · KwaZulu-Natal

Challenge

Very high harmonics and poor power factor. Voltage distortion exceeded the 8% limit and total demand distortion (TDD, IEEE 519) exceeded limits at both incomers during the investigation, resulting in frequent equipment failures.

Solution

A custom active harmonic filter system to remove harmonic currents and correct power factor, bringing the network back within standard limits.

Verified results

Current distortion (THDi)<2%
Voltage distortion (THDu)<2.5%
Power factor0.999
Live analyser HMI — corrected grid values
Live analyser HMI — corrected grid values
Current waveform before correction
Current waveform — before correction
Current waveform after correction
Current waveform — after correction
Power factor AHF off vs on
Power factor — AHF off vs on (→ 0.999)
Current distortion THDi result
Current distortion (THDi) → <2%
Voltage distortion THDu result
Voltage distortion (THDu) → <2.5%
SVG + AHF

Power-factor correction & harmonic filtering for FMCG packaging

Food & beverage · Gauteng

Challenge

Fast-changing injection-moulding loads that conventional capacitors could not follow, with high harmonics causing repeated capacitor and fuse failures and elevated demand charges.

Solution

A combined static var generator and active harmonic filter system sized to a rapidly fluctuating load of around 2 000 A, with the result confirmed on the installed 4G power meter.

Verified results

Power factor0.89 → 0.994
Capacitor & fuse failuresEliminated
Reactive-energy chargesReduced
Business benefit: Removed recurring replacement costs and lowered monthly reactive-energy charges, with less unplanned downtime.
PFC

Detuned-reactor correction across three substations

Milling & packaging · Free State

Challenge

No correction in place across three transformers, giving very poor power factor, high maximum demand and costly reactive-energy charges.

Solution

Detuned-reactor power-factor correction installed at all three substations to lift power factor, reduce demand and cut reactive charges — confirmed over the first month of operation.

Verified results

Power factor (all three subs)→ 0.98
Maximum demandReduced
Reactive-energy chargesReduced
Business benefit: Lower monthly utility costs and released transformer capacity to support future expansion.
Further reference projects

More verified outcomes

Off-grid welding plant

Pretoria. A 98% reduction of reactive power on an off-grid welding plant with battery storage.

Milling plant correction

Isando. Power-factor correction lifting a milling plant from 0.83 to 0.98 lagging.

11 kV ring-main-unit replacement

Benoni. An 11 kV RMU replacement that removed an oil-leak safety hazard around live MV equipment.

Detailed case studies and client references are available on request.

Could this be your result?

It starts the same way every time — with a measurement.

Tell us the symptoms. We will record your network and show you, in your own data, what correction can deliver.